Rapid Set Trowellable Heavy Duty Wear Resistant Ceramic Coating

Wear Protection Products

Tuff Stuff Calyco labelAPPLICATIONS:

  • Surfaces worn by sliding abrasion
  • Launders and pipes worn by abrasive slurries
  • Chutes where some impact is present
  • Elbows and tee junctions in slurry lines
  • Paste backfill applications
  • Repairing Pump Casings
  • Any surface where sliding abrasion with light impact has caused wear.


Abrasion Resistant, Easy to apply, Free of all solvents, Fast emergency repairs and High mechanical strength.


  • Mix Ratio: Each size kit is designed with the correct volumes, so that Part A & Part B can be added together – Apply the same ratio for lesser amounts (A mixing cup has been supplied as part of your kit for this very reason)
  • Maximum operating temperature: 80°C
  • Hardness: The major component is as hard Alumina (9+ Mohs)
  • Working time: 15-25 Min @ 25°C
  • Cure Time (Fully Set): 4 Hours @ 25°C
  • Coverage: 1 x kg kit covers 0.56 sqm to 6mm thick
  • Shelflife: 18 months unopened.

When the situation demands a fast hard wearing solution you can depend on Tuff Stuff Calyco. Our ceramic coating will not let you down!

Manufactured locally from a proprietary mixture of epoxy and wear resistant materials, is a cost effective and proven solution to sliding wear problems commonly occurring in bulk handling and processing equipment.

Tuff Stuff Calyco offers faster turnaround  for repairs,resulting in reduced down time and overall cost savings when you want to get equipment back into service quickly.

Tuff Stuff Calyco is a two component epoxy compound system possessing excellent adhesion, good mechanical properties and quick curing for emergency repairs to a variety of equipment. This fast cure epoxy system allows for quick return to service of equipment when downtime is limited. Tuff Stuff Calyco will bond to steel, wood, ceramic, fibreglass and concrete. Typical use includes repair to cracked pressure pipes, ducts, pumps, valves and tanks.


The surface should be free of all foreign matter such as dirt, oil, loose particles, rust and other contaminates.

The substrate surface should be abraded by hand or mechanical method of preparation such as grinding, abrasive blasting, HP water method, scarifying and the like to obtain a good surface profile of 70-75 micron finish for bonding.


Tuff Stuff Calyco is a two pack 100% solids epoxy system, which has a paste like consistency when mixed. This enables the mixed material to be applied up to 5mm build at a time. The two components should be placed on a mixing board and mixed using a spatula or trowel until a uniform grey colour is obtained. The mixed epoxy is now applied using a trowel or spatula. Differences in cure time will arise due to volume of material mixed, thickness of application and ambient temperatures. The cure process may be accelerated by heating components up to 40°C or allowing mixed product to stand for a short time prior to use.

Tuff Stuff Calyco Fibre Resin Epoxy Profile:

Colour Black/Grey
Mix Ratio (by volume) 100:13
Mix Ratio (by weight) 100:65
Pot life minutes @ 20°C 15 minutes
Cure 5mm @ 25°C 4.0 hours
Ultimate cure @ 25°C 12 hours
Kit size 3kg & 7kg
Hardness 9+ Mohs

Over the many years our mining equipment supplies business has been primarily focused on Wear Protection. We manufacture and supply through distribution Tuff Stuff Calyco Trowellable Heavy Duty Wear Resistant Ceramic Coating Australia-wide. We also provide our industrial and mining clients with superior wear, corrosion and shock resistance solutions. Combine this with sourcing and related wear protection services and you're sure to experience complete customer satisfaction!

Calyco is taking a leadership position in the area of environmental protection and Occupational Health and Safety. Our Mining Equipment Supplies Company in Australia is justifiably proud of our record for professional service and encourages you to consider buying Abrasion Resistant Epoxy Coating Paste from us!

pdfDownload the Tuff Stuff Calyco Technical Data Sheet NOW!290.92 KB

Wear Protection Heavy Duty Wear Resistant Ceramic Coating Suppliers of Trowellable Tuff Stuff Calyco - Calyco Mining Equipment Supplies.

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